At HCIC, our assembly process for hydraulic cylinders embodies the pinnacle of engineering expertise. Each step is a testament to meticulous craftsmanship, where our engineers employ their profound knowledge to construct components vital to industrial machinery. Prior to assembly, every piece endures a rigorous cleansing ritual, fortified by protective measures to guarantee longevity and optimal function.
Our unyielding commitment to purity shines through daily quality checks. Employing cutting-edge geometrical analysis, we meticulously sample components, confirming adherence to the strictest cleanliness standards—a practice that sets us apart in the industry.
Seal Placement: Seals, bearings, and snap rings are positioned.
Rod Assembly: The piston and cylinder head are attached to the rod.
Seal Oiling: Seals around the piston and cylinder head are oiled.
Tube Installation: After assembling the rod with every component, the package is ready for tube installation.
Cleanliness Priority: Cleanliness remains a top priority throughout, with surfaces kept clean and wiped when necessary.
Visual Inspection: The tube undergoes visual inspection with internal light, then attached horizontally to an installation bench with proper oiling.
Rod Insertion: The rod is carefully slid inside the tube with the piston end first.
Torque Adjustment: Torque is set as per customer requirements.
Final Touch: After assembly, bearings and grease nipples are installed.
After the assembly process, a crucial phase involves subjecting the cylinders to rigorous proof testing. This procedural step is meticulously conducted to tackle the residual air trapped within the cylinders post-assembly, a state referred to as the “dry” condition. Following the successful completion of the proof test, valves are meticulously installed. This sequential approach is adopted to avert the hazard of air entrapment, which could otherwise lead to compromised safety and potentially hazardous incidents during the high-pressure oil circulation.The strategy ensures that operational integrity is maintained at its peak, safeguarding against any compromise in the system's reliability and fortifying the overall safety standards in line with our commitment to excellence.
Complementing this, our logistics division orchestrates a seamless flow of essential parts, ensuring timely access and maintaining the tempo of production.This harmonious blend of technical mastery, quality control, and logistical precision enables HCIC to consistently deliver hydraulic cylinders that meet and exceed the rigorous demands of our clients, reinforcing our position as a leader in the realm of advanced manufacturing solutions.Should you require further enhancements or actions related to this process, please let me know.